Plastisol screen printing

Plastisol screen printing is a popular printing method used to create high-quality, long-lasting prints on fabrics such as t-shirts, hoodies and other clothing items. In this method, a thick, elastic ink called plastisol is applied to the surface of the fabric using a screen printing technique. The ink is then cured or conditioned by exposing it to high temperatures, usually between 320 and 350 degrees Fahrenheit, using a heat press or transfer dryer.

This process causes the ink to fuse with the fabric, creating a durable, long-lasting print that doesn’t fade or crack easily. Plastisol inks are available in a wide range of colors and can be printed on a variety of fabrics including cotton, polyester and blends. They are also flexible enough to be used for printing on other substrates such as paper and cardboard. Overall, plastisol screen printing is a popular choice for creating high-quality, durable prints that are suitable for a wide range of applications, from promotional products to fashion items.

Plastisol screen printing has many advantages and disadvantages that are worth considering.

Here are some of the main ones:

Advantages:

Durable and long lasting:
Plastisol inks are known for their ability to produce durable, long-lasting prints that are resistant to fading and cracking.

Flexible:
Plastisol inks can be used on a wide range of fabrics including cotton, polyester and blends, as well as other materials such as paper and board.

Bright and lively:
Plastisol inks can produce bright and vibrant colors that are eye-catching and attractive.

Easy to use:
Plastisol screen printing is a simple process that can be easily learned and mastered by beginners.

Large production runs:
Plastisol screen printing is an efficient method for producing large quantities of prints, making it ideal for mass production.

Excellent quality and impeccable service! The photocopies were exactly as I wanted them.

Vasiliki M.

The ordering process was so simple! I received my photocopies within one day.

Antonia K.

Disadvantages:

Limited to flat surfaces:

Plastisol screen printing is not suitable for printing on curved or uneven surfaces, as it requires a flat surface for even ink application.

They can be thick and heavy:

Plastisol inks are thicker and heavier than other types of inks, which can make the final print look heavy and stiff.

Requires high temperatures:

Plastisol inks require high temperatures to cure, which can be a disadvantage if the fabric being printed on is heat sensitive.

Not environmentally friendly:

Plastisol inks are made from petroleum based products and are not environmentally friendly.

Limited color range:

While plastisol inks come in a wide range of colors, they are not as versatile as other types of inks, such as water-based or discharge inks, which can produce a wider range of colors and effects.

Overall, plastisol screen printing is a popular and effective method for producing durable, long-lasting prints, but it may not be the best choice for all types of projects and materials.

Plastisol screen printing